- Fit headtube - 4 hours
- Rough cut frame with Dremel cutoff wheel
- smooth out frame with Dremel drum
- Final fit with die grinder and possibly file
- Cut HT to length with lathe (2 cuts)
- Mark HT for placement
- Braze in HT
- cleanup
- Fit FD mount - 5 hours
- Design miter on DeltaCad
- Mark tube
- Cut tube & test fit
- mount AL box tube alignment piece
- Final fit tube
- make end-cap
- cut tube to length
- braze end-cap
- mount tube to alignment piece
- tack braze
- finish braze
- cleanup
- Align tube on jig - 1/2 hour
- Braze BB - 3 hours
- make clamp from scraps of tubing, angle and rods
- test fit alignment
- make spacer piece
- tack
- finish braze
- cleanup
- make rear-stay connecting pieces - 2 hours
- mark out
- drill
- rough cut
- finish grind/file
- tap(?)
- make lower seat stays - 3 hours
- drill relief hole
- drill out stay
- cut to length
- cut end slot for dropout
- fit dropout
- braze dropout
- fit pinch bolt
- braze pinch bolt
- cut slot
- cleanup braze
- finish chainstays - 4 hours
- clamp to maintube
- fit lower seat stay connecting piece
- braze lower SS connecting piece
- tack braze to maintube
- finish braze to maintube
- cleanup
- Fit brake bosses - 3 hours
- make jig
- mount bosses in jig
- braze
- cleanup
- Fit cable guides - 4 hours
- make helper clamp
- plan out cable runs
- locate and mark locations
- clamp and braze for each
- cleanup
Tuesday, November 20, 2007
Things left to do
Time to step back and put my thoughts in order. Here are the tasks I have left to do and some rough estimates on how long it's going to take me. These estimates are pretty rough, but I'm getting better at estimating my time.
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